EPS Sandwich Panel Production Line

EPS Sandwich Panel Production Line

EPS Sandwich Panel Production Line /Sandwich Panel Line for minimal value
  
CZPT description:
WLFM laminator for corrugated sandwich panel is an integrated manufacturing line consisting of a roll forming machine and a sandwich panel laminating program. The roll forming machine and the laminating technique can be operated individually. The roll forming device is consists of uncoiler, principal entire body. The laminating program is consists of feeding, glue, heating, laminating and publish-slicing.
The complete equipment is beneath management of PLC.
The line can make solitary corrugated sheet, and can also laminate the sandwich panel with EPS.
The suitable content is coloured galvanized metal sheet with thickness .three-.6mm,the inserted material is EPS.

one. CZPT Parameter
Sandwich Panel Forming Machine QLF-5

one.Dimensions 50000×2600×3000mm
2.Bodyweight 22T
3.Controlling System Omron coding machine
4.Major Motor Cycloid pinwheel reducer
5.Major Motor Energy 2.2kw
six.Effective Velocity 3.38m/min,-four.05m/min(adjustable)
seven.Panel Varieties l  EPS main content H board
l  EPS main substance Jack board
l  EPS main material standard board 950
eight.Voltage As for each customer’s ask for.
9.Composing Passive feeding machine profile forming device feeding shelf edge folding machine compound forming device cutting device supporter table. Assistant gear: Coloration steel slitting machine cap forming machine and so on.
ten.Cutting Way Push knife reducing/Milling reducing/Press knife and milling slicing
11.Roller Material 45# forge piece chrome in excess of coating
twelve.All round Energy 35kw
thirteen.In-phase controller KMD04B series electronic
14.Edge Folding Machine Motor Minimize cycloid pinwheel reducer
15.Edge Folding Machine Motor Power .37kw
16.Edge Folding Machine Generation
 Speed
4m/min,-4.79m/min(adjustable)
17.Profile Forming Machine Motor Two-phase cycloid pinwheel reducer
18.Profile Forming Machine Motor Energy two.2kw
19.Profile Forming Machine Production Speed four.27m/min,-5.12m/min(adjustable)
21.Transport Packing Naked
22.Applicaton Roof panel wall panel

   2. Components and Capabilities
one. CZPT Decoilers
For use with 1260±5 mm vast metal coil sheet up to five tons in fat. The coil holder is provided with two supporting wooden and growing mandrels.
The Max. outer diameter is 1260mm,the internal diameter is 500mm or 600mm.

two. Roll Forming method
This system is outfitted with decoiler and controller, these make it feasible to create the solitary corrugated sheet.

3. Post-cutting Gear ( for reducing the coil sheet )
When the sheet meet the set size, it will minimize instantly, the hydraulic station give the electrical power. The tolerance is +-5mm when the duration much more than 3000mm.

4. CZPT Station
To provide the power for chopping, it is off work when the slicing cease.

five. Consecutive Laminating Human body ( one for higher coil, other for lower coil)
Is composed of guiding, laminating, glue supplying, glue scraping, heating, automobile slicing and managing.

six. Coil Xihu (West Lake) Dis. tools
When coil sheet will come laminator, the infeed guide guarantees sheet to correct placement.

seven. Pre-heating system
Before glue scraping, the coil sheet will be heated in this technique.

eight. Xihu (West Lake) Dis. roller main
When the EPS fed to the equipment, the guiding roller will guide the EPS to the laminating cabinet, the roller core will go the cupboard also. This helps make the EPS nearer to the best and lower coil sheet, as a result make the completed panel far more solid.

 
nine. Glue Providing
There are 4 drum stand, with proportion at sixty:40 ( the glue is supplied by the consumer, and the high quality shall be meet up with the speed at three-four meters for every minute). The glue will scraping at 4 instructions, this ensures the glue can be provided at distinct speed.
This portion is operated separately.

10. Glue Filling Pad
The pad is in to-and-fro movement, there are air cushions on the concrete pad.

eleven. Heater
To open the heating pipe or not and how many pipes to open, is rely on the temperature and the solidify time of glue. The heater is to heat the best and decrease coil sheet at proper temperature in laminating.

twelve. Slicing system ( for laminating use)
In creation, when the sandwich panel meet the established size, the technique will reduce the panel with milling cutter. (also geared up with an additional set of straight cutter)

13. PLC Handle Program
Principal elements imported from Mitsubishi. All language in English.

fourteen. Supporting Table
The concluded panel will occur out to the table.

15. Security Guard
All the chains and sprockets are lined with a guard. this will stop the employees from injured.

sixteen. Groove-making gear for EPS
To make the grooves of the EPS, make it feasible for the consumer to generate the rabbet  joint sandwich panel.

seventeen. Edge slicing products
To amend the edge of the EPS after the panels are laminated.

3. Doing work Movement
Load the coil sheet ( place the coil sheet to the decoiler which is on it truly is stand)    →  Xihu (West Lake) Dis. ( the coil sheet is

guidebook to the very first roller by way of the guiding equipment)    →  Forming     →     Post reducing( beneath control of

PLC, undertake encoder to meet the established   size, automated cutting)      →       panels appear out ( above methods

calls step  )      →   

→     glue incorporating (paint glue to the area of coil sheet evenly)
→     feed leading coil sheet      →    folding     →     glue introducing
 
→ feed EPS panel      →   add glue to EPS panel        →     upper and decrease roller of the laminator tighten

and roll    →      heating   → groove creating      →      submit slicing (underneath manage of PLC, adopt encoder to

fulfill the set length, automated chopping)      →   sandwich panel arrive to the supporting desk.

Our solutions:

one.  Professional engineers are CZPT to be sent to the customers’ manufacturing unit to install and debug the machines and train the workers how to function and preserve the devices.

2.  We can layout diverse varieties of profiles and fittings for equipment,  as for each customer’s requirements. You can deliver me the profile drawing and we will style the equipment for you.

three.  CZPTy method will be checked by responsible QC which insures each product’s high quality.

four.  Professional packing teams which hold each and every packing safely.
(1) Rollers are place on anti-rust oil and packed by bubble wraps some other electric elements are packed by bubble wraps as well. 
(two)The oil hose and electrical wires ae marked, and straightforward to be related when used 
(three)In container loading, sea-worthy, effectively mounted by wire rope, wooden block and nails.

5.  One-year warranty will be certain for all our equipment. In addition, We guarantee to provide permanent technical assistance and right after-sales provider with our customers.

six.  We warmly welcome you to visit our factory for far more comprehensive information, inspecting our devices and we will choose you up at HangCZPT Railway station.

FAQ:

1.  Q: Are you manufacture or trrading organization?
     A:We are manufacturer & exporter who signed in 2004, and our manager has many many years encounters in equipment.

two.  Q: Why should I decide on you?
     A:We are professional manufacture company that could supply the best products for the best cost, high quality of services, and credible high quality assurance.

three.  Q: How does your manufacturing unit conduct Quality Manage and Inspection? 
     A: We are fairly happy of our good quality handle procedure. It really is comply with ISO high quality system to manage create from the uncooked supplies acquired to finishing warehousing. Any imperfect articles are rejected by our quality control.

four.  Q: How numerous varieties of items do you generate?
     A: We have produced different sorts of Steel Roof Tile Roll Forming Device, Corrugated Metal Sheet Roll Forming Machine, C/Z Purlin Roll Forming Machine, Steel Deck Roll Forming Equipment,  Slitting Line, Minimize to Duration Line, Push Brake, Shearing Device, PPGI ,Gi ,PPGL ,Gl, Aluminum Coil. And we also can give its finished items.

five.   Q: Where is your factory positioned? How can I go to there?
      A: Our factory is positioned in TongXiang, ZheJiang province. We could decide you up from HangCZPT East Railway Station or TongXiang   Railway Station when you appear.
 
   You should really feel free to make contact with me for more up-date data and any queries you have. Best quality devices and providers will be provided for you.

EPS Sandwich Panel Production Line

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